Evaluation of shot peening parameters with Barkhausen noise, residual stress and retained austenite content measurements

Tässä pro gradu -tutkielmassa pyritään etsimään korrelaatiota kuulapuhallusparametrien, Barkhausenin kohinan vaihtelun, jäännösjännityksen, sekä jäännösausteniittipitoisuuden välillä. Barkhausenin kohinan mittauksella voidaan havaita jäännösjännityksen ja kovuuden vaihteluita mitattavassa ferromagne...

Täydet tiedot

Bibliografiset tiedot
Päätekijä: Wartiainen, Jukka
Muut tekijät: Matemaattis-luonnontieteellinen tiedekunta, Faculty of Sciences, Fysiikan laitos, Department of Physics, Jyväskylän yliopisto, University of Jyväskylä
Aineistotyyppi: Pro gradu
Kieli:eng
Julkaistu: 2018
Aiheet:
Linkit: https://jyx.jyu.fi/handle/123456789/60910
_version_ 1826225769368518656
author Wartiainen, Jukka
author2 Matemaattis-luonnontieteellinen tiedekunta Faculty of Sciences Fysiikan laitos Department of Physics Jyväskylän yliopisto University of Jyväskylä
author_facet Wartiainen, Jukka Matemaattis-luonnontieteellinen tiedekunta Faculty of Sciences Fysiikan laitos Department of Physics Jyväskylän yliopisto University of Jyväskylä Wartiainen, Jukka Matemaattis-luonnontieteellinen tiedekunta Faculty of Sciences Fysiikan laitos Department of Physics Jyväskylän yliopisto University of Jyväskylä
author_sort Wartiainen, Jukka
datasource_str_mv jyx
description Tässä pro gradu -tutkielmassa pyritään etsimään korrelaatiota kuulapuhallusparametrien, Barkhausenin kohinan vaihtelun, jäännösjännityksen, sekä jäännösausteniittipitoisuuden välillä. Barkhausenin kohinan mittauksella voidaan havaita jäännösjännityksen ja kovuuden vaihteluita mitattavassa ferromagneettisessa kappaleessa. Toisaalta jäännösjännityksen mittauksessa saadaan eksakti tulos pieneltä alueelta. Kuulapuhallus on eräs jälkityöstömetodi, jolla lisätään kappaleen pinnan kulutus- ja väsymiskestävyyttä. Työn tilaajana on toiminut Stresstech Oy ja tutkimuksessa on käytetty Scania AB:n valmistamia ja kuulapuhaltamia näytteitä, joista mitattiin Tampereen teknillisessä yliopistossa Barkhausenin kohinamittaukset, sekä röntgenmittaukset Stresstech Oy:n mittauspalvelussa. Tutkimuksessa etsittiin erilaisilla metodeilla mahdollista korrelaatiota kuulapuhallusparametrien, Barkhausenin kohinasignaalin parameterien, jäännösjännityksen ja austeniittimittausten välillä. Erilaisia menetelmiä ja tuloksia käsiteltiin monia erilaisia, joista vain lupaavimmat on esitelty tässä tutkielmassa. Käsitelty mittaustiedon määrä on hyvin laaja, joten jonkinlaista esikäsittelyä on järkevä tehdä. Mitattuihin syvyysprofiileihin sovitettiin toisen asteen polynomifunktio, rajoittaen mittaussyvyys 100 µm:iin. Saadun funktion kertoimia, pinta-alaa ja derivaatan nollakohtaa käytettiin itse korrelaatiotarkasteluissa. Monien vaiheiden jälkeen päädyin käyttämään monimuuttujaregressioanalyysiä, joka antoi lupaavimmat tulokset tässä työssä esitettyjen korrelaatioiden löytämisessä. Mitattujen tulosten pohjalta merkittäviä korrelaatiota löytyi kuulapuhallusparametrien, röntgenmittausten tulosten, sekä Barkhausenin kohinan mittaustulosten välillä. Lisäksi havaitsin, että jäännösausteniittipitoisuudella ei ole kovinkaan suurta korrelaatiota muihin mittauksiin. Merkittävämpi havainto oli kuulapuhalluksen intensiteetin olevan dominoiva. Mikäli se oli liian intensiivinen, se dominoi kuulapuhalluksen peittoparametrin. Toisaalta mikäli intensiteetti oli alle löydetyn rajan, peittoparameterin korrelaatio jäännösjännitys ja Barkhausenin kohinan mittausten välillä oli merkittävä. This Master’s thesis is concerned with answers to the correlation between shot peening parameters, Barkhausen noise and X-ray diffraction measurement results. The changes in residual stresses and hardness can be measured with Barkhausen noise method while X-ray diffraction method contributes exact result on a specific spot; shot peening is a post treatment method to increase fatigue and abrasion resistance in metallographic sample surfaces. The thesis has been commissioned by Stresstech Oy, and the studied samples were received from Scania AB. The Barkhausen noise measurements were carried out in the Technical University of Tampere, while X-ray diffraction measurements were carried out in Stresstech Oy. During the thesis, multiple methods were tested to discover the correlation between the shot peening parameters, Barkhausen noise signal parameters, residual stress and retained austenite measurements. Only the most assuring results are presented in the thesis. The amount of raw data is vast, therefore optimization was required. A polynomial of second degree was fitted into residual stress depth measurements up to 100 µm, polynomial constants a, b and c, function area and function derivative zero point were utilized in the correlation inspection. After several trials a multiple regression analysis was utilized, which produced the most promising results. Based on the measurements, some remarkable correlations were found between the shot peening parameters, X-ray diffraction and Barkhausen noise measurements. Furthermore, the retained austenite content did not show much effect on correlation. The more important finding was that when the shot peening intensity was high enough, it dominated the shot peening coverage parameter.Yet if the intensity parameter was lower than the limit mentioned, earlier the correlation between shot peening coverage, residual stress and Barkhausen noise measurements was remarkable.
first_indexed 2019-09-20T09:13:25Z
format Pro gradu
free_online_boolean 1
fullrecord [{"key": "dc.contributor.advisor", "value": "Kataja, Markku", "language": "", "element": "contributor", "qualifier": "advisor", "schema": "dc"}, {"key": "dc.contributor.advisor", "value": "Suominen, Lasse", "language": "", "element": "contributor", "qualifier": "advisor", "schema": "dc"}, {"key": "dc.contributor.author", "value": "Wartiainen, Jukka", "language": "", "element": "contributor", "qualifier": "author", "schema": "dc"}, {"key": "dc.date.accessioned", "value": "2019-01-04T10:40:00Z", "language": null, "element": "date", "qualifier": "accessioned", "schema": "dc"}, {"key": "dc.date.available", "value": "2019-01-04T10:40:00Z", "language": null, "element": "date", "qualifier": "available", "schema": "dc"}, {"key": "dc.date.issued", "value": "2018", "language": "", "element": "date", "qualifier": "issued", "schema": "dc"}, {"key": "dc.identifier.uri", "value": "https://jyx.jyu.fi/handle/123456789/60910", "language": null, "element": "identifier", "qualifier": "uri", "schema": "dc"}, {"key": "dc.description.abstract", "value": "T\u00e4ss\u00e4 pro gradu -tutkielmassa pyrit\u00e4\u00e4n etsim\u00e4\u00e4n korrelaatiota kuulapuhallusparametrien, Barkhausenin kohinan vaihtelun, j\u00e4\u00e4nn\u00f6sj\u00e4nnityksen, sek\u00e4 j\u00e4\u00e4nn\u00f6sausteniittipitoisuuden v\u00e4lill\u00e4. Barkhausenin kohinan mittauksella voidaan havaita j\u00e4\u00e4nn\u00f6sj\u00e4nnityksen ja kovuuden vaihteluita mitattavassa ferromagneettisessa kappaleessa. Toisaalta j\u00e4\u00e4nn\u00f6sj\u00e4nnityksen mittauksessa saadaan eksakti tulos pienelt\u00e4 alueelta. Kuulapuhallus on er\u00e4s j\u00e4lkity\u00f6st\u00f6metodi, jolla lis\u00e4t\u00e4\u00e4n kappaleen pinnan kulutus- ja v\u00e4symiskest\u00e4vyytt\u00e4. Ty\u00f6n tilaajana on toiminut Stresstech Oy ja tutkimuksessa on k\u00e4ytetty Scania AB:n valmistamia ja kuulapuhaltamia n\u00e4ytteit\u00e4, joista mitattiin Tampereen teknillisess\u00e4 yliopistossa Barkhausenin kohinamittaukset, sek\u00e4 r\u00f6ntgenmittaukset Stresstech Oy:n mittauspalvelussa.\nTutkimuksessa etsittiin erilaisilla metodeilla mahdollista korrelaatiota kuulapuhallusparametrien, Barkhausenin kohinasignaalin parameterien, j\u00e4\u00e4nn\u00f6sj\u00e4nnityksen ja austeniittimittausten v\u00e4lill\u00e4. Erilaisia menetelmi\u00e4 ja tuloksia k\u00e4siteltiin monia erilaisia, joista vain lupaavimmat on esitelty t\u00e4ss\u00e4 tutkielmassa.\nK\u00e4sitelty mittaustiedon m\u00e4\u00e4r\u00e4 on hyvin laaja, joten jonkinlaista esik\u00e4sittely\u00e4 on j\u00e4rkev\u00e4 tehd\u00e4. Mitattuihin syvyysprofiileihin sovitettiin toisen asteen polynomifunktio, rajoittaen mittaussyvyys 100 \u00b5m:iin. Saadun funktion kertoimia, pinta-alaa ja derivaatan nollakohtaa k\u00e4ytettiin itse korrelaatiotarkasteluissa. Monien vaiheiden j\u00e4lkeen p\u00e4\u00e4dyin k\u00e4ytt\u00e4m\u00e4\u00e4n monimuuttujaregressioanalyysi\u00e4, joka antoi lupaavimmat tulokset t\u00e4ss\u00e4 ty\u00f6ss\u00e4 esitettyjen korrelaatioiden l\u00f6yt\u00e4misess\u00e4.\nMitattujen tulosten pohjalta merkitt\u00e4vi\u00e4 korrelaatiota l\u00f6ytyi kuulapuhallusparametrien, r\u00f6ntgenmittausten tulosten, sek\u00e4 Barkhausenin kohinan mittaustulosten v\u00e4lill\u00e4. Lis\u00e4ksi havaitsin, ett\u00e4 j\u00e4\u00e4nn\u00f6sausteniittipitoisuudella ei ole kovinkaan suurta korrelaatiota muihin mittauksiin. Merkitt\u00e4v\u00e4mpi havainto oli kuulapuhalluksen intensiteetin olevan dominoiva. Mik\u00e4li se oli liian intensiivinen, se dominoi kuulapuhalluksen peittoparametrin. Toisaalta mik\u00e4li intensiteetti oli alle l\u00f6ydetyn rajan, peittoparameterin korrelaatio j\u00e4\u00e4nn\u00f6sj\u00e4nnitys ja Barkhausenin kohinan mittausten v\u00e4lill\u00e4 oli merkitt\u00e4v\u00e4.", "language": "fi", "element": "description", "qualifier": "abstract", "schema": "dc"}, {"key": "dc.description.abstract", "value": "This Master\u2019s thesis is concerned with answers to the correlation between shot peening parameters, Barkhausen noise and X-ray diffraction measurement results. The changes in residual stresses and hardness can be measured with Barkhausen noise method while X-ray diffraction method contributes exact result on a specific spot; shot peening is a post treatment method to increase fatigue and abrasion resistance in metallographic sample surfaces. The thesis has been commissioned by Stresstech Oy, and the studied samples were received from Scania AB. The Barkhausen noise measurements were carried out in the Technical University of Tampere, while X-ray diffraction measurements were carried out in Stresstech Oy.\nDuring the thesis, multiple methods were tested to discover the correlation between the shot peening parameters, Barkhausen noise signal parameters, residual stress and retained austenite measurements. Only the most assuring results are presented in the thesis.\nThe amount of raw data is vast, therefore optimization was required. A polynomial of second degree was fitted into residual stress depth measurements up to 100 \u00b5m, polynomial constants a, b and c, function area and function derivative zero point were utilized in the correlation inspection. After several trials a multiple regression analysis was utilized, which produced the most promising results.\nBased on the measurements, some remarkable correlations were found between the shot peening parameters, X-ray diffraction and Barkhausen noise measurements. Furthermore, the retained austenite content did not show much effect on correlation. The more important finding was that when the shot peening intensity was high enough, it dominated the shot peening coverage parameter.Yet if the intensity parameter was lower than the limit mentioned, earlier the correlation between shot peening coverage, residual stress and Barkhausen noise measurements was remarkable.", "language": "en", "element": "description", "qualifier": "abstract", "schema": "dc"}, {"key": "dc.description.provenance", "value": "Submitted by Miia Hakanen (mihakane@jyu.fi) on 2019-01-04T10:40:00Z\nNo. of bitstreams: 0", "language": "en", "element": "description", "qualifier": "provenance", "schema": "dc"}, {"key": "dc.description.provenance", "value": "Made available in DSpace on 2019-01-04T10:40:00Z (GMT). No. of bitstreams: 0\n Previous issue date: 2018", "language": "en", "element": "description", "qualifier": "provenance", "schema": "dc"}, {"key": "dc.format.extent", "value": "56", "language": "", "element": "format", "qualifier": "extent", "schema": "dc"}, {"key": "dc.format.mimetype", "value": "application/pdf", "language": null, "element": "format", "qualifier": "mimetype", "schema": "dc"}, {"key": "dc.language.iso", "value": "eng", "language": null, "element": "language", "qualifier": "iso", "schema": "dc"}, {"key": "dc.rights", "value": "In Copyright", "language": "en", "element": "rights", "qualifier": null, "schema": "dc"}, {"key": "dc.subject.other", "value": "shot peening", "language": "", "element": "subject", "qualifier": "other", "schema": "dc"}, {"key": "dc.subject.other", "value": "Barkhausen noise", "language": "", "element": "subject", "qualifier": "other", "schema": "dc"}, {"key": "dc.subject.other", "value": "X-ray diffraction", "language": "", "element": "subject", "qualifier": "other", "schema": "dc"}, {"key": "dc.subject.other", "value": "residual stress", "language": "", "element": "subject", "qualifier": "other", "schema": "dc"}, {"key": "dc.subject.other", "value": "retained austenite", "language": "", "element": "subject", "qualifier": "other", "schema": "dc"}, {"key": "dc.title", "value": "Evaluation of shot peening parameters with Barkhausen noise, residual stress and retained austenite content measurements", "language": "", "element": "title", "qualifier": null, "schema": "dc"}, {"key": "dc.type", "value": "master thesis", "language": null, "element": "type", "qualifier": null, "schema": "dc"}, {"key": "dc.identifier.urn", "value": "URN:NBN:fi:jyu-201901041076", "language": "", "element": "identifier", "qualifier": "urn", "schema": "dc"}, {"key": "dc.type.ontasot", "value": "Pro gradu -tutkielma", "language": "fi", "element": "type", "qualifier": "ontasot", "schema": "dc"}, {"key": "dc.type.ontasot", "value": "Master\u2019s thesis", "language": "en", "element": "type", "qualifier": "ontasot", "schema": "dc"}, {"key": "dc.contributor.faculty", "value": "Matemaattis-luonnontieteellinen tiedekunta", "language": "fi", "element": "contributor", "qualifier": "faculty", "schema": "dc"}, {"key": "dc.contributor.faculty", "value": "Faculty of Sciences", "language": "en", "element": "contributor", "qualifier": "faculty", "schema": "dc"}, {"key": "dc.contributor.department", "value": "Fysiikan laitos", "language": "fi", "element": "contributor", "qualifier": "department", "schema": "dc"}, {"key": "dc.contributor.department", "value": "Department of Physics", "language": "en", "element": "contributor", "qualifier": "department", "schema": "dc"}, {"key": "dc.contributor.organization", "value": "Jyv\u00e4skyl\u00e4n yliopisto", "language": "fi", "element": "contributor", "qualifier": "organization", "schema": "dc"}, {"key": "dc.contributor.organization", "value": "University of Jyv\u00e4skyl\u00e4", "language": "en", "element": "contributor", "qualifier": "organization", "schema": "dc"}, {"key": "dc.subject.discipline", "value": "Soveltava fysiikka", "language": "fi", "element": "subject", "qualifier": "discipline", "schema": "dc"}, {"key": "dc.subject.discipline", "value": "Applied Physics", "language": "en", "element": "subject", "qualifier": "discipline", "schema": "dc"}, {"key": "yvv.contractresearch.collaborator", "value": "business", "language": "", "element": "contractresearch", "qualifier": "collaborator", "schema": "yvv"}, {"key": "yvv.contractresearch.funding", "value": "0", "language": "", "element": "contractresearch", "qualifier": "funding", "schema": "yvv"}, {"key": "yvv.contractresearch.initiative", "value": "business", "language": "", "element": "contractresearch", "qualifier": "initiative", "schema": "yvv"}, {"key": "dc.type.coar", "value": "http://purl.org/coar/resource_type/c_bdcc", "language": null, "element": "type", "qualifier": "coar", "schema": "dc"}, {"key": "dc.rights.accesslevel", "value": "openAccess", "language": null, "element": "rights", "qualifier": "accesslevel", "schema": "dc"}, {"key": "dc.type.publication", "value": "masterThesis", "language": null, "element": "type", "qualifier": "publication", "schema": "dc"}, {"key": "dc.subject.oppiainekoodi", "value": "4023", "language": "", "element": "subject", "qualifier": "oppiainekoodi", "schema": "dc"}, {"key": "dc.subject.yso", "value": "mittaus", "language": null, "element": "subject", "qualifier": "yso", "schema": "dc"}, {"key": "dc.subject.yso", "value": "melu", "language": null, "element": "subject", "qualifier": "yso", "schema": "dc"}, {"key": "dc.subject.yso", "value": "measurement", "language": null, "element": "subject", "qualifier": "yso", "schema": "dc"}, {"key": "dc.subject.yso", "value": "noise", "language": null, "element": "subject", "qualifier": "yso", "schema": "dc"}, {"key": "dc.format.content", "value": "fulltext", "language": null, "element": "format", "qualifier": "content", "schema": "dc"}, {"key": "dc.rights.url", "value": "https://rightsstatements.org/page/InC/1.0/", "language": null, "element": "rights", "qualifier": "url", "schema": "dc"}, {"key": "dc.type.okm", "value": "G2", "language": null, "element": "type", "qualifier": "okm", "schema": "dc"}]
id jyx.123456789_60910
language eng
last_indexed 2025-02-18T10:54:49Z
main_date 2018-01-01T00:00:00Z
main_date_str 2018
online_boolean 1
online_urls_str_mv {"url":"https:\/\/jyx.jyu.fi\/bitstreams\/8b13e34a-2e84-447c-ae69-0546d515e360\/download","text":"URN:NBN:fi:jyu-201901041076.pdf","source":"jyx","mediaType":"application\/pdf"}
publishDate 2018
record_format qdc
source_str_mv jyx
spellingShingle Wartiainen, Jukka Evaluation of shot peening parameters with Barkhausen noise, residual stress and retained austenite content measurements shot peening Barkhausen noise X-ray diffraction residual stress retained austenite Soveltava fysiikka Applied Physics 4023 mittaus melu measurement noise
title Evaluation of shot peening parameters with Barkhausen noise, residual stress and retained austenite content measurements
title_full Evaluation of shot peening parameters with Barkhausen noise, residual stress and retained austenite content measurements
title_fullStr Evaluation of shot peening parameters with Barkhausen noise, residual stress and retained austenite content measurements Evaluation of shot peening parameters with Barkhausen noise, residual stress and retained austenite content measurements
title_full_unstemmed Evaluation of shot peening parameters with Barkhausen noise, residual stress and retained austenite content measurements Evaluation of shot peening parameters with Barkhausen noise, residual stress and retained austenite content measurements
title_short Evaluation of shot peening parameters with Barkhausen noise, residual stress and retained austenite content measurements
title_sort evaluation of shot peening parameters with barkhausen noise residual stress and retained austenite content measurements
title_txtP Evaluation of shot peening parameters with Barkhausen noise, residual stress and retained austenite content measurements
topic shot peening Barkhausen noise X-ray diffraction residual stress retained austenite Soveltava fysiikka Applied Physics 4023 mittaus melu measurement noise
topic_facet 4023 Applied Physics Barkhausen noise Soveltava fysiikka X-ray diffraction measurement melu mittaus noise residual stress retained austenite shot peening
url https://jyx.jyu.fi/handle/123456789/60910 http://www.urn.fi/URN:NBN:fi:jyu-201901041076
work_keys_str_mv AT wartiainenjukka evaluationofshotpeeningparameterswithbarkhausennoiseresidualstressandretainedaus